How to produce packaging TetraPak

• How to produce packaging TetraPak

How to produce packaging TetraPak

How long have you bought in the store milk or juice? Most likely, recently. Maybe even today, and it is likely that in the hands of you kept it TetraPak packaging. Pack drinks in "cartons" (I deliberately take in quotation marks, ie. In. This is not quite the correct term) is quite familiar. The other day I was able to get to the company's plant in the frontal and see how it works

But first, a little history. The first contract with the USSR company TetraPak concluded yet already in 1959. Then by konktraktu it was supplied equipment for the production of packaging. However, our enterprising countrymen, to understand how to work the equipment, set up the production on their own :)

Like this. A TetraPak name - derived from "tetrahedron", ie to the first package that was invented by the company has been in the form of a tetrahedron...

TetraPak Lobnya factory opened in 2007

How to produce packaging TetraPak

Production capacities allow to produce in Lobnya 4 billion packages per year

How to produce packaging TetraPak

The process of creating the package begins with prepress. That of a resin plate (lower) will be made for printing print

How to produce packaging TetraPak

By means of the thermal treatments and the use of the laser is obtained preform

How to produce packaging TetraPak

Here is

How to produce packaging TetraPak

Next wound on a roll

How to produce packaging TetraPak

In the platemaking leaves about 5 hours

These are the forms are loaded in equipment

How to produce packaging TetraPak

First, there is a cleaning material

How to produce packaging TetraPak

And further application of paint. In fact it is such a large printer. Or rather several - each gets its color

How to produce packaging TetraPak

As printed - it is necessary to check everything

How to produce packaging TetraPak How to produce packaging TetraPak How to produce packaging TetraPak

The movement of goods in the warehouse robots engaged sorters automatically

How to produce packaging TetraPak

After printing, the next step - lamination. Unfortunately laminating machine itself can not show (a trade secret, patent, competition and so on. D.). If, however, in general terms - the array paperboard at high speed passes through the assembly, where "pours" the molten material which solidifies. Laminator try if possible not to stop, t. To. To do this, all of the machine drain (not frozen) and send stuff like that once in a bucket is not profitable, naturally

Here we get a "reel"

How to produce packaging TetraPak

The next step - cut it

How to produce packaging TetraPak

Already cut and ready to use on filling machines zatogovki packed in polyethylene

How to produce packaging TetraPak

The plant TetraPak spill is not made, the equipment is at the customer

How to produce packaging TetraPak

be glued sticker with Strik-code. Next on the barcode konveyrer distributes products

How to produce packaging TetraPak

And the crane puts the right place. Everything is automated.

How to produce packaging TetraPak

Theoretically, print one roll can be less than 6 hours (or if there is a ready impression - something less than one hour) if the other orders is not currently executed (which is unrealistic), but it is printed in the schedule, so the working life - a week.

In addition to the actual packaging factory produces more and plastic tubes for beverages

How to produce packaging TetraPak

One of the main advantages of the package - its processability. 26% of the outstanding packaging (651,000 tonnes worldwide) was revised in 2014

How to produce packaging TetraPak

Target by 2020 - 40%.

Also, products are FSC-certified (Forest Stewardship Council), confirming that the raw material was obtained from sources monitored, rather than poaching carved unclear, where the forest. By 2020, 100% of the products must have a certificate. But now on the packages can be uvidenm FSC icon (tree with a check mark)

"You have accidents on the construction site have been?" (Q)