How is the enamelware in Russia

• How is the enamelware in Russia

How is the enamelware in Russia

Today we will visit the AK "Lysva Metallurgical Plant" (OJSC "AK LMZ") and look at how enamelware. In addition to all the facilities of "AK LMZ" released yet and domestic plate, thermos, washing enamel, etc., but that's enamelware factory that is always appreciated in our country. And this choice is not accidental! Indeed, its very appearance in Russia is obliged Lysvintsam!

Release the idea of ​​enamelware in our country goes back to 1913 and is owned by the owner of Count Paul Shuvalov plant that for its implementation, invited to the Urals Polish specialists. Specialists were Poles (head Janda) with plants, "Lebor" and "Volcano", which brought with them, and skilled workers. Setting up the equipment and the preparation of enamels was kept a secret from the Russian.

How is the enamelware in Russia

But not everything is out. Turbulent events of 1917, the arrival of Lysva Kolchak caused enormous harm plant and workshop. The situation is complicated by the fact that the Whites ran engineering Poles workers who have taken with a secret recipe glassware manufacture. Only in 1921, Eugene Kuklin, student Dmitri Mendeleev, the remnants of the enamel in the drainage ditches able to unravel the secret of its structure ... Since our Lysvensky plant one of the largest players in this market, the production of enameled articles. Of course, to compete with cheap imports is not easy, but at the expense, we can be proud of impeccable quality, variety and tradition that we have in the Perm region has a production! Also Lysvensky plant is a pioneer and a pioneer in the development and implementation of innovations in emalproizvodstve. In the 50's began construction of shops on manufacture emalposudy Novokuznetsk, Magnitogorsk, Novomoskovsk, Zaporozhye, in the '70s - in Cherepovets, Kerch, Bekabad. Lysventsy helped train staff, improve work organization, sharing new technologies.

How is the enamelware in Russia

A little digress from the historical data and let's go through the plant. To enter the factory formed through-4, we'll go to the factory through the central passage

How is the enamelware in Russia

The administrative building of OJSC "AK LMZ" is at the center of the plant - so to speak residence Administering Authority.

How is the enamelware in Russia

A bit of wandering around in the territory, we come to the Craft enamelware. By the way, Lysva Metallurgical Plant - is a company with a complete production cycle coverage for enamelware - frits are also produced at the plant

Frits are used for enamel coating protecting the surface of articles made of different materials from corrosion in accordance with the functionality of the articles.

At the moment the range of more than 50 kinds of silicate frits and ceramic protective coatings. Thus, all of this suggests, first of all, the high quality of our products lysvennskih metallurgists.

How is the enamelware in Russia

For technical reasons, we did not get on the first few stages, which is produced cutting and stamping blanks, hood shape and configuration. Next comes the trimming form and its stamping silicone matrix. In parallel, made handles and other accessories, as well as cutting takes place the necessary holes. I think we are not the last time in Lysva and at the enterprise and be sure to make a separate report and on this occasion. Now let's start our exciting tour of emalproizvodstvu, namely, that we have seen with their own eyes, and are happy to share with you. So, go ahead!

How is the enamelware in Russia

A is, so to speak, posudonakopiteli ...

How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia

The next stage, which we will begin our story, this water treatment. Yes, yes, before moving on to the enamel product, you need to wash away all the emulsion that remains after the shop stamping, using an acid degreasing mixture, and it happens here in these closed conveyors.

How is the enamelware in Russia

Girls sorted and laid out in the correct sequence ...

How is the enamelware in Russia How is the enamelware in Russia

This remote control of conveyors for cleaning products

How is the enamelware in Russia

In the windows you can see the products of the conveyor as it moves along the conveyor

How is the enamelware in Russia

In addition to the dishes and lysventsy make such cleaning enamel.

How is the enamelware in Russia

Use of welding machines, as shown in the photo below, attach the handle to the saucepans and lids for - loops ...

How is the enamelware in Russia

Take the characters a little larger

How is the enamelware in Russia

This process is called contact welding

How is the enamelware in Russia

And again ladies at the helm ...

How is the enamelware in Russia How is the enamelware in Russia

Once attached to the armature products, move to the top of the enamelling process and the first step - primer

How is the enamelware in Russia

In most cases, manual labor, so that each piece of Lysva how to live, with his soul, mood, character ...

How is the enamelware in Russia How is the enamelware in Russia

Bit automation does not hurt.

How is the enamelware in Russia

This is such a rotating holder worker inserting the raw pots, kettles ... another couple of laps and the product on the conveyor belt moves on

How is the enamelware in Russia

This process is called dip enamelling

How is the enamelware in Russia

Manual enamelling

How is the enamelware in Russia

And then the enemy does not slip, the controller's eyes - the best friend of the buyer ....

How is the enamelware in Russia

The next stage of the production process, the first firing primer

How is the enamelware in Russia

Gray enters and leaves a white ...

How is the enamelware in Russia How is the enamelware in Russia

And here the most important - the wardrobe! Here's a hot here on the background of our winter ...

How is the enamelware in Russia

Further, after the first coat of enamel coating process is repeated again in the oven to warm ...

How is the enamelware in Russia

These are the love-out of the oven ...

How is the enamelware in Russia

But that's not all, we are waiting for the last stage of the outer enamelling, which is done manually

How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia

Plot enamelle using spinning machines like these ...

How is the enamelware in Russia

Next, on the soft sidyashkah by conveyor to the final roasting and marafet ...

How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia

And here she was dressed, not matte, white gloss decorators to go ...

How is the enamelware in Russia

Go to the decoration.

How is the enamelware in Russia

Applying decals - it's like a normal perevodka: wet, attached to the surface of the substrate pulled. Only perevodka not simple, but special - the dishes you want to send back into the oven. There evaporate the layer on which to hold paint pictures and paint itself "absorbed" into the enamel and will remain in it forever.

How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia

And here is the novelty. Sets of enamelled glasses

How is the enamelware in Russia How is the enamelware in Russia

Often it happens that you need to the bottom and sides were of different colors, this is done through staining here from such a gun

How is the enamelware in Russia

A process called "sputtering decoration"

How is the enamelware in Russia

See how beautiful "arbuziki" turn ... Immediately passes and spot welding Bending rims for insulation products edge

How is the enamelware in Russia

Next to install additional hardware, voltsovka rims, assembly, riveting ...

How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia How is the enamelware in Russia

Finished products after sorting-bundling fall on the quality of the Line of Control, where they put the necessary stamps and labels glued inside dishes

How is the enamelware in Russia How is the enamelware in Russia

That's actually all. In front of the warehouse, packing and shipping to customers

How is the enamelware in Russia

Remember when I said that the "AK LMZ" full technological cycle, even the whole package they are made in-house, the company has its own workshop for the production of corrugated cardboard for production of boxes, and its printing press can print on them the necessary information.

How is the enamelware in Russia

The queue of customers gathered at the loading of finished products, do not even have empty seats

How is the enamelware in Russia

A few moments last, the board of honor best factory workers, injection molding, heating line, and more than would like to share, well, it's probably in the next reporting. Modernization is ... to build something, something is demolished, and keep the memory of our history, like ...